Truckers often ask how they can expand their hauling capacity without buying a completely new trailer. A standard flatbed or step deck trailer works well for many types of freight, but when loads require full weather protection, tarping by hand becomes time-consuming and increases wear and tear on both equipment and the driver.
That is where a conestoga tarp system comes into play. By adding rolling tarp systems or retractable tarping systems, you can convert a step deck or flatbed into a conestoga trailer and enjoy the benefits of covered freight hauling without the high price of a new dry van trailer.
This guide explains how a conestoga trailer conversion works, what tarp system for trailers you can choose from, and why a cost effective upgrade can increase your earning potential.
What is a Conestoga Tarp System
A Conestoga tarp system uses a sliding frame and curtain design to cover freight on a flatbed or step deck. The system includes stainless steel components, bows, a rear door, and a heavy-duty tarp stretched over an aerodynamic design. The result is a trailer that protects cargo like a dry van while offering a flatbed’s loading flexibility.
Conestoga trailers differ by manufacturer. Most systems let you carry up to 44,000 pounds of freight. They also provide quick access for forklifts, cranes, or side loading. That makes them ideal for construction equipment, oversized loads, and sensitive freight that cannot be exposed to the elements.
Why Convert Instead of Buying
A new step deck conestoga trailer or drop deck conestoga costs far more than upgrading your existing equipment. By installing a conestoga tarp system or flatbed tarp system, you gain the same protection at a fraction of the price.
A step deck to Conestoga conversion is a wise choice for owner-operators. It gives them more trailer options without the cost of buying new. Standard flatbeds and step deck trailers are everywhere, and upgrading them with retractable tarping systems keeps your equipment working hard while giving you access to higher-paying freight.
Step Deck Tarp System Conversion
Step deck trailers have an upper and a lower deck. The lower deck carries tall freight, while the upper deck balances lighter or smaller loads. A step deck tarp system fits over this design, with bows that roll smoothly on tracks. The curtain slides open from front to back, allowing direct access to either deck.
Drivers who convert step deck to conestoga gain the ability to haul freight that requires cover but still needs side or top loading. A conestoga tarp system on a step deck makes it easy to transport construction equipment. It keeps the machinery on the lower deck safe from the weather.
Flatbed Tarp System Conversion
Flatbeds remain one of the most versatile trailer types in trucking, but tarping them is time consuming and tough on drivers. A flatbed tarp system changes that. By installing rolling tarp systems on a standard flatbed, you turn your trailer into a conestoga trailer without losing its flexibility.
When you convert a flatbed to a Conestoga, you cut down on wear and tear from daily tarping. You also reduce the chance of injuries from climbing or stretching tarps. Many fleets see savings in labor costs and downtime after adding retractable tarping systems to their trailers.
Comparing Conestoga to Dry Van Trailers
Dry van trailers offer protection, but they limit loading and unloading options. Forklifts need to load through the rear door, and oversized loads often do not fit. A conestoga trailer conversion keeps the open access of a flatbed or step deck while providing the same level of cover as a dry van.
Shippers often prefer conestogas because they can load from the side or top, which reduces bottlenecks at docks. If you regularly haul oversized loads, a conestoga tarp system gives you more trailer options than a dry van ever could.
Key Features of Conestoga Trailer Conversion
When choosing a tarp system for trailers, consider these features:
- Stainless steel construction: Stronger components with less wear and tear.
- Aerodynamic design: Reduces drag and improves fuel efficiency.
- Rear door options: Secure closure for freight that requires full coverage.
- Load capacity: Most systems handle up to 44,000 pounds.
- Trailer compatibility: Kits available for step deck trailers, drop deck trailers, and standard flatbeds.
- Customization: Options for LED lights, tarp colors, chain racks, and binder racks.
Benefits of Rolling Tarp Systems
Rolling tarp systems increase efficiency. Instead of climbing on loads and struggling with heavy tarps, a driver can slide the curtain back in minutes. This saves time at each stop and reduces the physical toll on the body.
Retractable tarping systems also protect tarps from unnecessary wear and tear, which lowers maintenance costs over time. The aerodynamic design of many systems improves fuel mileage compared to traditional tarping.
Cost-Effective Investment
For many owner operators, cost drives every decision. Buying a new conestoga trailer can stretch budgets too far. A conestoga trailer conversion provides a cost effective solution that extends the life of your standard flatbed or step deck.
By adding a flatbed tarp system or step deck tarp system, you gain access to freight that pays better while avoiding the expense of an entirely new unit. This approach keeps you competitive in the market and helps build steady revenue.
Freight Types that Benefit from Conestoga Systems
Not every load needs a Conestoga, but many high-value or sensitive items do. Examples include:
- Construction equipment and machinery.
- Steel coils and fabricated metal parts.
- Oversized loads that cannot fit into dry van trailers.
- Lumber and building materials that require protection.
- Fragile freight that cannot handle traditional tarping.
With the ability to carry 44,000 pounds under cover, conestoga tarp systems give drivers the confidence to accept a wider range of freight.
Maintenance Tips
A Conestoga tarp system requires regular care to keep it running smoothly. Keep tracks clear of debris, check the rear door for proper seal, and inspect stainless steel bows for damage. Lubricate moving parts and clean the tarp regularly to prevent the buildup of dirt or chemicals.
When maintained correctly, retractable tarping systems last years and continue to protect without frequent repairs.
Conclusion
A conestoga tarp system turns your standard flatbed or step deck into a versatile covered trailer. Instead of buying a new dry van or specialized conestoga trailer, you can choose a cost-effective step deck to conestoga conversion or flatbed tarp system installation.
Rolling tarp systems and retractable tarping systems protect freight, save time, and reduce wear and tear. They also give you more trailer options, letting you haul oversized loads, construction equipment, and sensitive cargo up to 44,000 pounds. These systems have stainless steel parts, a sleek design, and customizable options. They are great for drivers who want to boost efficiency and earnings.
For drivers and fleets looking to stay competitive, the most brilliant move is to convert flatbeds to Conestoga or upgrade step deck trailers with a tarp system. A Conestoga trailer conversion offers flexibility, protection, and a cost-effective path to more freight opportunities.
